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Aluminum Extrusion Machine Servo Control System
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Application of Zhufeng ACI Servo on Extrusion Machine

Technical Parameters:

Application of Zhufeng ACI Servo on Extrusion Machine

Product Name: Profile Extruder Servo Control System

System components: servo drive + servo motor + oil pump + current pressure feedback



 

Features:

  • 1.    Energy saving. The extruder with servo system, system pressure, flow double closed loop, the hydraulic system in accordance with the actual needs of the flow and pressure to fuel. Overcome the high energy consumption generated by ordinary quantitative pump system high-pressure overflow. The motor operates at the set speed during high flow operation. In the feeding, top tight, squeeze, back, cut off the tailings and other low-flow work reduced the motor speed. The actual energy consumption of the pump motor reduced more than 30%.

  • 2.    Rapid response and high production efficiency. Servo system response speed, pressure rise time and flow rise time as fast as 30ms. Improve the response speed of the hydraulic system, reducing the action conversion time, speeding up the machine running the beat. When hydraulic system automatically runs and an open valve, the system pressure will drop instantly. Servo system can quickly fill oil within 30ms, restoring the pressure to the value preset.

  • 3.    Pressure stability and precision. Servo system adjustment ability.

  • Pressure closed-loop control mode makes the system pressure very stable. Pressure fluctuation is less than ± 0.5bar, improving the quality of the product molding. Servo system can operate in accordance with any pressure, flow curve, creating the conditions for the development of a variety of products.

  • 4.    Oil temperature is low. From the start, oil temperature will rise 8 -10 . No cooling water is required at room temperature 35 ° C. Less cooler, to extend the lifespan of machine, especially hydraulic oil, hydraulic wearing parts (such as oil seal).

  • 5.    Low noise. The noise of the hydraulic system is within 65 decibels, improving the operating environment of the machine.

Energy Efficiency Analysis of DLT - JY Series Special Extrusion Machine Energy Saving Control System

The following is the use result of DLT-JY series of special profiles extruder energy-saving control system, which installed in a large-scale light-alloy enterprise in Kunshan.

單臺鋁型材擠壓機160KW

擠同等量鋁鋁錠平均速度

所用時間

用電量

節電率

多組測試平均節電率

安裝前

3.5

94

71.55

32.6%

30.5%

安裝后

4

80

48.25

   
    
According to the above data, the company's annual arrangement is: 11 months working time, equipment load 85%, electricity 0.8 CNY / kWh. Electricity saving per year: 160 * 0.85 * 24 * 26 * 11 * 0.305 * 0.8  228,000 CNY. From the above data, the economic interest is obviously.  


公司總機:020-28608999

公司傳真:020-28008900

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